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Fray Car Build
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Preamble
I. Selecting a Chassis
II. Straightening a Chassis
III. Selecting a Gear Plate
IV. Selecting Magnets
V. Selecting a Crown Gear
VI. Selecting a Rear Axle
VII. Selecting Rear Rims
VIII. Selecting Rear Tires
IX. Selecting Front Axle and Tires
X. Selecting an Armature
XI. Selecting Pinion Gear and Shaft
XII. Selecting Top Gears
XIII. Selecting Motor Brushes
XIV. Selecting Pickup Shoe Springs
XV. Selecting Pickup Shoes
XVI. Selecting a Fray Body
XVII. Selecting a Guide Pin
XVIII. Bench Testing the Build
I. Selecting a Chassis
SECTION
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A. 2020 Fray in Ferndale Rules:
ThunderJet and Dash Rolling Chassis Assembly Regulations: [4]
-TEAM RACING:Only original Aurora Thunder Jet and Dash Motorsports chassis assemblies with non-plated copper electrical components are allowed. Commutator brush springs may be bent to alter brush tension. Pickup shoe hanger plates may be bent.
-INDIVIDUAL RACING ON FRIDAY: Only original Aurora Thunder Jet assemblies with non-plated copper electrical components are allowed. Commutator brush springs may be bent to alter brush tension. Pickup shoe hanger plates may be bent.
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More Fray in Ferndale Rules:
INDIVIDUAL RACING [4]
-1. The rolling chassis axle, armature, and drive pinion shaft holes may be opened slightly for increased clearance or peened to reduce clearance. Use of fillers to decrease clearance is prohibited. (2a) The Truck hole cannot be utilized in anyway.
-2. The rolling chassis assembly must not be fitted with bushings.
-3. The chassis may be trimmed slightly (no more than .010) to allow for crown gear tooth clearance.
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More Fray in Ferndale Rules:
INDIVIDUAL RACING [4]
-24. Glue may be used on a rolling chassis assembly only for the purposes of attaching gears to shaft, guide pins to chassis, and front wheel axle retainers to the end of front axle. Solder may be used to attach metal gears to their metal shafts.
-25. The Chassis may be oiled to maximize performance.
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B. Aurora Thunder Jet History
STEP
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    In 1963 Aurora introduced the Thunderjet 500 chassis in response to customer complaints about the difficulties they had keeping the original Vibrator cars running well. The Thunderjet 500 chassis, or just T-Jet, was designed so that the original Vibrator bodies could continue to be used with this new, faster and more maintainable chassis.
    From 1962 to 1970 Aurora made TJet ROUND RIVET chassis. [3]
STEP
DTL
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    From 1970 to 1972 on Aurora made OPEN RIVET chassis.
[3] STEP
DTL
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C. Chassis Options?
Vendor ItemCat ItemManu Product
Code
ItemDesc Part Image Item
Price
Qty Fray
Appr
Outof
Stock

http://www.dash-motorsport.com/
Fray_Chassis Dash Bare Tub T-Dash Bare Tub

Exactly what it says. Bare tub. Electricals are riveted to the bottom of the chassis. Nothing else included. Will fit Aurora gear plates.
$3.00 Yes

https://www.wizzardho.com/
Fray_Chassis Wizzard WJ05x T-Jet Electrical Replacement Parts

The best replacement electrical parts for your old thunder jet and/ Wiz Jet Chassis
$4.00 Yes
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    You have lots of options when selecting a fray chassis!
D. Checking Chassis Straightness.
Vendor ItemCat ItemManu Product
Code
ItemDesc Tool Image Item
Price
Qty Fray
Appr
Outof
Stock

http://rt-ho.com/index.html
Tech_Block RT-HO RT-052 .0635" Full Length Drill Blank $3.00
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E. Cleaning an Old Chassis.

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CONTACT
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